Automatic Welding Center

The automatic welding manipulator is an essential welding equipment for the manufacturing industries such as pressure vessels, boilers, and pipelines. The manipulator is made of different parts such as columns, beams, rotating mechanisms, lifting mechanisms, and electric walking mechanisms. The cross arms and columns are made of high-quality steel plates and are double-track. After welding, they are stress-relieved and then mechanically processed to ensure high precision requirements.

According to the structural form, it can be divided into three types: fixed type, manual rotary type, and electric rotary type. The automatic welding manipulator is equipped with a roller frame, a welding power supply, and a hanging head to form an automatic welding center.

Welding Manipulator Series

1) The welding manipulator is equipped with a welding roller frame, a welding positioner, a welding power supply, a hanging head, etc. to form an automatic welding center

2) It mainly replaces manual welding and is often used for welding of workpiece circumferential seams and longitudinal seams

3) There is no problem of beneficial alloy element burning like fusion welding, which prevents harmful elements from invading the weld, simplifies the welding process, and improves welding hygiene conditions.

4) It can be used for workpiece displacement in manual welding, assembly, flaw detection, etc.

5) The use of advanced microcomputer AC inverter control enables the motor to have stepless speed regulation, constant torque output, and stable speed.

6) It has the advantages of advanced technology, reliable quality, and simple operation.

7) The welding operator can be divided into precision (light) welding operator, heavy welding operator, and super heavy welding operator according to the load.

Main Features of Heavy Welding Operator

The column and beam are both box-shaped structures, and lining plates are added to the outer periphery of the base under the column to fully ensure the deflection of the column when it is raised to the highest effective stroke and the cross arm is extended to the maximum effective stroke, and to ensure rigidity.

The track adopts a rectangular guide rail, which is annealed and stress-relieved after welding, and then processed and ground by a special large-scale gantry planer before installation, so that the stability of the operator is improved.

Widely used in automatic welding of large cylinders and frame components. The maximum load at the front end of the cross arm can reach 300kg. The operator can be equipped with single-wire submerged arc welding, double-wire submerged arc welding, gas shielded welding, argon arc welding, plasma welding, narrow gap welding, etc. according to user needs.

Main Specifications and Technical Parameters